2023–2024 New Flyer XD35, New Flyer XD40, New Flyer XD60 +more: Fuel System, Diesel recall
NHTSA campaign 25V053000 · 210 units potentially affected · filed Feb 3, 2025
What's wrong
New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
Why it matters
A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.
The fix
Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Recall details
- NHTSA campaign
- 25V053000
- Manufacturer no.
- —
- Manufacturer
- New Flyer OF America, Inc.
- Component
- FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
- Units affected
- 210
- Report received
- Feb 3, 2025
- Owner letters
- Mar 11, 2025
- Type
- Vehicle
Check whether your vehicle is included with the official NHTSA VIN lookup or your dealer. Repairs for safety recalls are free.
Vehicles covered
- New Flyer XD35 2024
- New Flyer XD40 2024
- New Flyer XD60 2024
- New Flyer XDE60 2023, 2024