RecallPulseUpdated Oct 9, 2026

2023–2024 New Flyer XD35, New Flyer XD40, New Flyer XD60 +more: Fuel System, Diesel recall

NHTSA campaign 25V053000 · 210 units potentially affected · filed Feb 3, 2025

What's wrong

New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.

Why it matters

A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.

The fix

Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Recall details

NHTSA campaign
25V053000
Manufacturer no.
—
Manufacturer
New Flyer OF America, Inc.
Component
FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Units affected
210
Report received
Feb 3, 2025
Owner letters
Mar 11, 2025
Type
Vehicle

Check whether your vehicle is included with the official NHTSA VIN lookup or your dealer. Repairs for safety recalls are free.

Vehicles covered